Layout validation on the finished board - check jitter, EMC and start-up behaviour

Layout validation on the finished board - check jitter, EMC and start-up behaviour

Practical measurement methods for the post "Optimising quartz crystals for ICs" - Sections G and 6

To the encyclopaedia article : Matching crystals optimally to ICs

What it's all about

A poor PCB layout can make even an optimally selected crystal unusable. At the same time, the layout affects several properties simultaneously - parasitic capacitance, |-Rneg| reserve, jitter, EMC behaviour and transient response. This post describes a structured test that is used to finally validate a crystal layout on the finished board.

Layout checklist (design check)

Before the measurement, the layout is checked against the established design rules:

RuleCriterionTest
PositionQuartz + C1, C2 directly at ICDistance < 5 mm to XIN/XOUT
SymmetryC1/C2 lines of equal length±1 mm difference
IsolationNo signals under or next to quartzWedge ring around quartz ≥ 2 mm
ground planeNo GND plane directly under quartzrecess on all layers
GND islandDedicated GND area for C1, C2Dedicated connection to main GND
Quartz housingPads #2/#4 on GND (4-pad ceramic)direct connection, < 1 mm
protectionNo change of layers under quartzVias outside
EMVDistance to clock lines≥ 5 mm to clock lines
Humidity/creepage pathsConformal coating distanceConsider harsh environment

Measurement-based layout validation

The following measurements on the finished board reveal the typical layout weaknesses:

Validation 1: Jitter measurement at the oscillator output

  • Oscilloscope ≥ 1 GHz with jitter analysis function (period jitter, cycle-to-cycle jitter)
  • Measurement point: output of the clock signal driven by the crystal oscillator (PLL output, SYSCLK pin, UART baud rate pin)
  • Expectation: period jitter < 30 ps RMS for standard applications; < 10 ps RMS for USB, Ethernet, HDMI

Increased jitter (< 50 ps RMS) indicates coupling from neighbouring signals, improper grounding or too low a drive level.

Validation 2: EMC pre-test - near-field probe

  • Near-field probe (H-field, 10 - 30 mm diameter) with spectrum analyser or Signalhound BB60C
  • Scanning of the area via quartz, capacitors and IC
  • Expectation: Fundamental frequency visible, clearly dominant. Harmonics attenuated.

Alarm signals: high harmonics (> 3rd order) or clear emissions at points away from the crystal indicate coupling and layout problems. (See also the case study https://www.petermann-technik.de/praxis-wissen/40mhz-quarz-emv-verbessern-fallbeispiel.html

Validation 3: VCC coupling strength

  • Inject a noise injector or function generator into the VCC line (50 - 200 mVpp noise, bandwidth 10 kHz - 100 MHz)
  • Observe frequency stability and jitter at the output

Expectation: Frequency changes by < 2 ppm, jitter remains within the specified range. Strong deflections indicate insufficient local VCC decoupling at the oscillator IC.

Validation 4: Cold start

  • Climate chamber at -40 °C (or cold spray), VCC at Vmin
  • At least 30 switch-on processes. Each must swing on safely (see post on start-up time)

Most common layout error that comes to light here: Cpar too high, causing |-Rneg| to fall below ESR in the worst case.

Validation 5: Temperature profile on the quartz housing

  • Thermal imaging camera or thermocouple directly on the quartz housing
  • Expectation: quartz housing < 5 K above ambient temperature

If the quartz heats up significantly (> 10 K), the drive level is too high - see post on drive level measurement. The consequences are accelerated ageing and drift.

Frequent layout errors and their measurement signature

Layout errorsTypical measurement signatureRemedy
GND area under quartzFrequency shift +5 to +20 ppm, Cpar > 4 pFGND cut-out on all layers
Long leads (> 10 mm)Jitter increased, start time extendedshorten routing, quartz closer to IC
C1/C2 placed asymmetricallyDifferent amplitudes at XIN/XOUT, drive level asymmetricalSymmetrical routing
Clock line close to the quartzSidebands in the spectrum, increased phase jitterDistance ≥ 5 mm, if necessary. GND conductor in between
No local blocking capacitor (100 nF) on IC VCCFrequency drift with load changes100 nF + 10 nF as close as possible to the IC
Vias under quartzIncreased jitter, poor EMCVia free space under quartz, adjust routing
Quartz housing pads floatingSensitive to hand proximity, EMC couplingPads #2/#4 directly on GND

Final design approval

We recommend a summarised test table before series approval. All points must be passed at the worst-case operating point (Vmin, -40 °C or +85 °C depending on the application, worst-case component tolerance):

Test pointTargetAcceptance
Frequency accuracy at +25 °C, Vnom± < 5 ppmPass
Gain-Margin (|-Rneg| / ESR) Worst-Case≥ 3 (Industry) / ≥ 5 (Automotive)Pass
Start-Up-Time Worst-Case< 3× typical value at +25 °CPass
Drive level≤ 60% of the quartz data sheet valuePass
Period jitter< application requestPass
Cpar from frequency methodwithin design assumption ±0.5 pFPass
EMV near-field checkno noticeable emissions except quartz useful frequencyPass
Temperature cycle test 10 cycles -40/+85 °Cno start failures, no drift > 10 ppmpass

Layout best practice in three lines

The most important rules at a glance

1. Quartz + C1, C2 compact and directly on the IC, symmetrical routing, short lines.

2. No GND area and no signals under the crystal, dedicated GND island for the capacitors.

3. Housing pads #2/#4 on 4-pad ceramic crystals on GND - define this connection early on and do not change it later for frequency equalisation.

Further information

The layout principles are described in the practical guide "Matching crystals optimally to ICs" (sections G and 6). This post supplements the guide with measurement-based validation on the finished board - from jitter check to worst-case acceptance.</p

<p>You have questions about implementation

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